Alex Ashitey
Tarkwa
Summary
Experienced industrial engineer with strong background in process optimization and lean manufacturing. Skilled in identifying inefficiencies and implementing solutions that enhance productivity and reduce costs. Well-versed in asset condition monitoring, project management, data analysis, and workflow improvement. Successfully increased operational efficiency and product quality in previous roles through strategic planning and innovative problem-solving techniques.
Overview
18
18
years of professional experience
1
1
Certification
Work History
TOTAL FLUID MANAGEMENT (TFM) CHAMPION
ANGLOGOLD ASHANTI, IDUAPRIEM MINE
Tarkwa
01.2013 - Current
- Developed and implemented engineering strategies to improve production efficiency.
- Conducted analyses addressing failure, reliability or yield improvement.
- Finished projects on time and within budget.
- Coordinate and schedule TFM training for plant personnel.
- Carefully reviewed new installation and modification designs to aid operation and maintenance practices, and to control overall costs.
- Perform or assist in Root Cause Analysis (RCA) of lubrication and hydrocarbon-related failures and problems.
- Ensure that the equipment's statutory certification is up to date, and that it is owned by the Equipment Certification Register.
- Interface with the TFM champions at other sites through regular communication and periodic meetings to share leading practices, experiences, and maintain program commonality.
- Assessed process and system performance, regularly seeking opportunities to enhance asset reliability.
- Use the condition monitoring and defect elimination standards of AGA to implement condition-based programs on critical assets and trend-identified conditions to predict expected failures and recommend repair and replacement actions.
- Monitored vibration, temperature, pressure, and other parameters on rotating equipment to detect abnormalities.
- Advised management on best practices for maintaining a safe working environment.
- Maintained detailed records of all condition monitoring activities including test results, repairs made.
- Utilized specialized software applications such as CMMS systems, vibration analysis software for effective data collection and processing.
- Researched, designed and installed mechanical products or equipment to meet requirements.
- Prepared reports detailing data analysis along with prospective solutions, benefits and costs.
- Assessed operations and made key suggestions to implement more cost-effective processes and lean manufacturing principles.
- Coordinated with production staff regarding scheduling shutdowns for routine maintenance or repairs based on condition monitoring results.
- Assisted in the development of condition monitoring plans and strategies to identify potential problems with machinery.
- Implemented new technologies into existing processes to improve efficiency and reduce costs.
- Developed preventive maintenance programs based on condition monitoring findings to reduce downtime and improve reliability.
SENIOR EQUIPMENT INSPECTOR
ANGLOGOLD ASHANTI, IDUAPRIEM MINE,
Tarkwa
01.2011 - 12.2012
- Ensured that all safety protocols were adhered to while inspecting equipment.
- Interpreted data collected from sensors and other automated devices used in monitoring operations.
- Provided technical support for operators when setting up new machines or repairing existing ones.
- Analyzed test results, compared them to specifications, and reported any discrepancies.
- Prepared reports summarizing findings from inspections conducted on various pieces of equipment.
- Identified areas needing improvement in terms of product quality or operational efficiency.
- Conducted regular maintenance activities on production machinery to ensure proper operation.
- Maintained detailed records of all tests performed on various machines and equipment.
- Monitored the functionality of mechanical systems according to established standards.
- Stayed abreast of industry developments by attending seminars, conferences, and workshops related to the inspection field.
- Performed visual inspections of equipment and components to detect defects or malfunctions.
- Repaired or adjusted equipment as needed in order to ensure optimal performance.
- Calibrated and repaired precision measuring instruments and gauges.
- Oversaw disposal of products, materials and equipment not in compliance with tolerances, safety standards, or quality levels.
- Recommended essential corrective actions based on test results.
- Identified production concerns and worked with supervisors to understand and remedy situations.
- Ensuring the reliability and efficient condition of the Fuel Management System (FMS).
Machinery Inspector
ANGLOGOLD ASHANTI, IDUAPRIEM MINE, W/R, Tarkwa, Ghana.
Tarkwa
02.2008 - 12.2010
- Ensured that all machines met the required standards of quality control.
- Maintained a safe working environment by adhering to safety regulations at all times.
- Troubleshot mechanical issues by examining connections, adjusting settings, and making repairs as needed.
- Instructed workers on proper machine operation techniques and safety procedures.
- Recommended modifications or repairs to improve machine performance or efficiency.
- Calibrated machines according to manufacturer specifications and industry standards.
- Repaired and adjusted malfunctioning machinery using hand tools, power tools, measuring instruments, and other specialized equipment.
- Analyzed test results to determine whether machines were operating correctly.
- Performed routine maintenance on machinery, such as lubricating parts and replacing broken parts.
- Collaborated with engineers and technicians in order to develop new methods of testing and inspecting machines.
- Conducted safety inspections of all machinery before use.
NATIONAL SERVICE PERSONNEL
ANGLOGOLD ASHANTI, IDUAPRIEM MINE, W/R, Tarkwa, Ghana.
Tarkwa
11.2006 - 07.2007
- Conducted system analysis and testing to identify and resolve technical issues or inefficiencies.
- Completed day-to-day duties accurately and efficiently.
- Conducted comprehensive research and data analysis to support strategic planning and informed decision-making.
- Assisted in the development of product testing procedures and methods.
- Reviewed engineering documents such as design reports, test plans and specifications.
- Participated in design reviews and provided feedback on proposed solutions.
- Collaborated with department personnel to discuss processes and find ways to boost performance.
- Cleaned work areas and maintained a neat workspace environment.
- Followed all safety procedures while working in the shop area.
- Assisted in the installation of new equipment and systems.
- Communicated with team members regarding progress of projects.
- Identified machine malfunctions and performed repairs as needed.
- Maintained a safe work environment by adhering to all safety protocols and procedures.
- Performed preventive maintenance on machines and equipment.
Education
Master of Science - Energy Management
Kwame Nkrumah University of Science And Technology
Kumasi 03-2024
Bachelor of Science - Mechanical Engineering
Cape Coast Tech. University Affiliated To NC A&T.
Cape Coast07-2015
Associate of Science - Mechanical Engineering - Plant Option
Kumasi Polytechnic
Kumasi07-2006
Skills
- Asset management software
- Ultrasonic testing
- Equipment reliability improvement
- Data collection and analysis
- Vibration analysis
- Oil analysis
- Engineering documentation
- Predictive maintenance planning
- Infrared thermography
- Thermographic inspection
- Lean manufacturing principles
- Failure mode analysis
- Training and mentoring
- Computerized maintenance management systems
- Technical report writing
- Rotating equipment maintenance
- Performance trending
Certification
- MINCOM Sectional Engineer Certification -
- Certify Energy Manager (CEM) - Certificate of Achievement
- MINCOM Inspection Engineer Certification - Cert. No.: 0442
- Machinery Lubricant Analyst (MLA – Certified Level I)
- Vibration Analyst Category one - Certified Vibration Analyst ISO - CAT I)
- CMRP - Certificate of Achievement
- Vibration Analyst Category two - Certificate of Achievement (CAT II)
- Lean Six Sigma Yellow, Green and Black Belt Certifications
- Principle and Technology of Lubrication Engineering - Tribology (SAIT Certificate of Achievement)
- Scrum Master - Accredited Certification of Achievement
- Precision Machinery Alignment Certification
- ASNT NDT Level II Certification
- QMS Certificate of Achievement
- Health, Safety and Environment Management System Certification (ICM-UK)
- Microsoft Office Suite - Excel Power BI Certification
Languages
Ga, Twi, Fante
First Language
English
Intermediate (B1)
B1
Accomplishments
Professional membership:
- Certified Member of Ghana Institution of Engineers (GhIE) Membership No. 9770
- Certified Member of South Africa Institute of Tribology (SAIT) Membership No. 18008
- Member STLE
- Member VA - USA.
References
References available upon request.
Timeline
TOTAL FLUID MANAGEMENT (TFM) CHAMPION
ANGLOGOLD ASHANTI, IDUAPRIEM MINE
01.2013 - Current
SENIOR EQUIPMENT INSPECTOR
ANGLOGOLD ASHANTI, IDUAPRIEM MINE,
01.2011 - 12.2012
Machinery Inspector
ANGLOGOLD ASHANTI, IDUAPRIEM MINE, W/R, Tarkwa, Ghana.
02.2008 - 12.2010
NATIONAL SERVICE PERSONNEL
ANGLOGOLD ASHANTI, IDUAPRIEM MINE, W/R, Tarkwa, Ghana.
11.2006 - 07.2007
- MINCOM Sectional Engineer Certification -
- Certify Energy Manager (CEM) - Certificate of Achievement
- MINCOM Inspection Engineer Certification - Cert. No.: 0442
- Machinery Lubricant Analyst (MLA – Certified Level I)
- Vibration Analyst Category one - Certified Vibration Analyst ISO - CAT I)
- CMRP - Certificate of Achievement
- Vibration Analyst Category two - Certificate of Achievement (CAT II)
- Lean Six Sigma Yellow, Green and Black Belt Certifications
- Principle and Technology of Lubrication Engineering - Tribology (SAIT Certificate of Achievement)
- Scrum Master - Accredited Certification of Achievement
- Precision Machinery Alignment Certification
- ASNT NDT Level II Certification
- QMS Certificate of Achievement
- Health, Safety and Environment Management System Certification (ICM-UK)
- Microsoft Office Suite - Excel Power BI Certification
Master of Science - Energy Management
Kwame Nkrumah University of Science And Technology
Bachelor of Science - Mechanical Engineering
Cape Coast Tech. University Affiliated To NC A&T.
Associate of Science - Mechanical Engineering - Plant Option
Kumasi Polytechnic
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