Summary
Overview
Work History
Education
Skills
Websites
Personal Information
Awards And Accolades
Languages
Timeline
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Sudip Kumar Dutta

Sudip Kumar Dutta

Kolkata

Summary

Result-oriented factory head professional with 16+ year responsibilities as senior managerial roles preferably in FMCG based operations.

Experienced senior manager proficient in managing reporting, budgeting and compliance areas. Adept at updating and working with executive leadership. Bringing superior skills in planning, negotiation and complex problem-solving gained several years experience.

Overview

19
19
years of professional experience

Work History

Sr. Manager Production (Unit Head)

Tata Consumers Product Ltd.
06.2022 - Current
  • Implementation of SAP HANA in the unit across all operations.
  • Has been recognized by TCPL as runners up in global category for our project conveyor project where we demonstrated agility & flexibility in the system.
  • Developing vendor for Hazardous waste handling.
  • Liaising with govt officers for various requirements.

Manager Production (Unit Head)

Tata Consumers Product Ltd.
06.2018 - 06.2022
  • Implementation of SAP ECC in the unit across all operations.
  • Leading the unit in several certification audits like FSSC 22000 VER 4.1, ISO 14001:2015, OHSAS 18001;2007.
  • Looking after all legal aspect of the unit & co ordinating with govt officers like Legal metrology, Factory inspector, Labor commissioner, Fire & emergency department.
  • Leading the negotiation on rates of finished goods with our 3P Packer.
  • Meeting statutory obligations like PF, ESIC & other returns.
  • Derived cost reduction plans for the unit. In 2018 we have been able to deliver a Saving of Rs.1.2cr by rationalizing manpower in shop floor.
  • Introducing the unit with TPM & measuring the OEE of machines.
  • Monthly review & preparation of action plan for the short comings in safety, food safety & other production parameters.
  • Vendor management & introduction of new vendors in the system.
  • Emergency controller of the unit.
  • Visited Italy in 2019 to conduct final approval test on high-speed staple free tea bag machines.
  • Prepare entire budget for the unit with assistance from all stake holders in the unit.
  • Prepare capex plan according to the requirement of the unit along with plans of branding team.
  • Is responsible for installing & commissioning of the new machines within time frame.
  • Development of safety culture in the unit like registering near miss, unsafe condition, closing the audit points.
  • Tata consumers is very much focus on Health & safety; its primary motive is zero harm policy to all our workforce.
  • As Factory head I am responsible for maintaining laid down safety protocols.
  • Rationalization of manpower along with restructuring of workstation which gave a saving of Rs. 10 million every year was done in the year 2017.
  • Stabilizing the performance of the high-speed Tea bag machine like IMA C28, IMA C27E.
  • Was also a part of successful team recognized by 'director operation' on how to bring efficiency into the system of shop floor.

Deputy Manager Production & Engineering

Tata Consumers Product Ltd.
06.2013 - 06.2018
  • Coordinating with S &Op function to scheduling production & dispatches daily.
  • Coordinating with S& Op to provide indent to outsourced/2 P units.
  • Maintaining SLA with commercial team for market delivery like Availability / Schedule Adherence/ OTIF.
  • Coordinator of morning meeting & production planning.
  • Introduced safety culture in the unit in line with Tata safety culture.
  • Responsible for inventory management system in packaging material, consumables & spares.
  • Manpower allocation & deployment for all machines & process in the unit.
  • Monitoring machine wastage, downtime, machine & process efficiency daily & use QC tool to resolve the issue.
  • Maintaining quality standard for of the product with measuring tools like RFT & DPMO.
  • Maintaining GMP of the unit above threshold level.
  • Maintaining loadability factor of the unit during dispatches.
  • Machine maintenance schedule & maintenance effectiveness.
  • Measuring MTBF & working on it to improve.
  • Scheduling machines overhauling along with budget & timelines.
  • Selected by TCPL to visit USA in 2015 as a part of cross learning team.
  • Leading the team and successfully completed 6 Quality Circle projects every year & also was awarded 'Gold' in QCFI (Quality circle federation of India) in four consecutive years 2016,2017,2018 & 2019.

Asst. Manager Production

Tata Consumers Product Ltd.
10.2008 - 06.2013
  • Company Overview: TATA Consumer products ltd. is engaged in packaging of various products mainly blended tea, salt, cereals, coffee along with natural mineral water.
  • Coordinating with S &Op function to scheduling production & dispatches on a daily basis.
  • Responsible for inventory management system.
  • Introduced 5S in our engineering & packing material stores.
  • Manpower allocation & deployment for all machines & process.
  • Monitoring machine wastage, downtime, machine & process efficiency daily.
  • Maintaining quality standard for of the product with RFT & DPMO.
  • Maintaining GMP of the unit.
  • Maintaining loadability factor during dispatches.
  • TATA Consumer products ltd. is engaged in packaging of various products mainly blended tea, salt, cereals, coffee along with natural mineral water.

Engineer

Godrej Saralee Ltd
07.2006 - 10.2008
  • Just out of engineering college & joined Godrej Sara lee as Maintenance executive handling the Operations of Home Insecticides (Mosquito Repellent Products) having Brand Name-Good Knight, reporting to the DGM- Manufacturing.
  • It was more of learning experience & working of the shop floor. Experience the nitty gritty of plant operation.
  • Preparing maintenance budget & monthly tracking of the same.
  • Preparing and executing cost reduction project.
  • Part of safety committee including fire safety.
  • Proficiency in tracking of OEE, Wastages, GMP, safety, Six Sigma initiatives and improving lean manufacturing.

Education

B. Tech - Electrical

NIT Silchar
01.2006

Skills

  • Certified lead auditor in ISO 22000 Ver 41
  • ISO 14001:2015
  • OHSAS 18001
  • Six Sigma green belt
  • TPM
  • Quality circle
  • Kaizen
  • 5s
  • Good manufacturing practices
  • Project management
  • Project scheduling
  • Resource management
  • Risk management
  • Communication
  • Data collection
  • Data organizing
  • Data analysis
  • Building reports in MS Excel
  • Building reports in MS PPT
  • Managing multiple projects
  • Cross-functional teams
  • Multinational culture
  • Virtual team collaboration
  • SAP HANA

Personal Information

  • Date of Birth: 11/25/81
  • Marital Status: Married

Awards And Accolades

  • Global runners up in Perfect Cup awards for shop floor excellence, 2015
  • Global Winner in Perfect cup awards for Quality management in shop floor, 2019
  • Winner in Great Job café award for innovative ideas in shop floor, 2022
  • Winner in Pit Stop award for Tea bag unit setup in record time, 2022
  • Winner In CII award Commendation certificate for significant achievement in food safety, 2017
  • Winner In NAMC as Silver medalist for shop floor excellence, 2019

Languages

English
Proficient (C2)
C2
Hindi
Intermediate (B1)
B1
Bengali
Proficient (C2)
C2

Timeline

Sr. Manager Production (Unit Head)

Tata Consumers Product Ltd.
06.2022 - Current

Manager Production (Unit Head)

Tata Consumers Product Ltd.
06.2018 - 06.2022

Deputy Manager Production & Engineering

Tata Consumers Product Ltd.
06.2013 - 06.2018

Asst. Manager Production

Tata Consumers Product Ltd.
10.2008 - 06.2013

Engineer

Godrej Saralee Ltd
07.2006 - 10.2008

B. Tech - Electrical

NIT Silchar

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