Mandar Ghate
Mumbai
Summary
Instrumentation professional with 17 years of experience, specializing in the maintenance and optimization of plant control systems. Proven track record in safely calibrating, installing, and troubleshooting pneumatic, electric, and instrumentation devices. Recognized for innovative problem-solving abilities and strong critical thinking skills that contribute to organizational development. Committed to leveraging technical expertise to enhance operational efficiency.
Overview
20
20
years of professional experience
Work History
Sr. Instrument Technician ( Petrofac -IJV)
FPSO KWAME NKURMAH MV-21 ( Tullow Oil )
07.2022 - Current
- Familiar with Operations of GE POWER GENERATION (LM-2500+G4 LSPT System) Water Injection Compressors, Injection Gas Compressor Instrumentation troubleshooting and maintenance of On-skid/ Off-skid valves, solenoids, feedback switches, Pressure and Temperature Switches, Bleed valve assembly, Fuel demand valve, Enclosure F&G System components function test, and Maintenance (Flame, Gas and Heat Detector, MAC, Water Mist System), Compressor Seal System Transmitters Calibration, Vibration Probe Testing and Gap Volt Adjustments, Process Side SDV and BDV Actuator Maintenance, ANTI-SURGE Valve’s Overhauling, Maintenance, Positioner Calibration & Valve Function Test HP Separator, LP Separator, Gas De-Hydration Unit, SRP and Water Treatment, DA Tower, Booster Pump, IG System, Tank Gauging System, Boiler and Fresh Water Generator, Methanol Injection Pumps, LER HVAC, Bilge Sep
- System
- Follow up with PTW, PM and CM, Breakdown CM, Job Planning for SCE and Priority 1 (P1) jobs on Priority Basis to Achieve Monthly KPI Target, RCA, MOC follow up
- Discussion of Job Details with work force during the Morning TBT Meetings, Hazards Involved in, Precautions to be taken while commencing the job as per TRA (Task Risk Assessment)
- Create and close work orders in MMS (MAXIMO) with History
- Check and Maintain Stock Inventory, Issue of correct spares against the W/O and Communication and Detail discussion with other departments for SIMOPS and Plan accordingly
- To participate in Maintenance kick off and closing meetings, If requires Communicate Vendor’s for Maintenance Support
INSTRUMENT TECHNICIAN
FPSO N’GOMA MANAGED BY SBM OFFSHORE
06.2016 - 03.2022
- Familiar with Operations of SIEMENS POWER GENERATION (SGT1 00-DUAL TORNADO Duel fuel Siemens Gas Turbines of approx
- 5.45 MW gas fuel/8245kVA; 1 8000 rpm, 6600 volts; 60 Hz; 595.96 amp.) PMS System, WATER INJECTION PUMP- TURBINE DRIVEN(SGT-200), Injection Gas Compressor (Siemens SGT-400 3 Stage Centrifugal), Flash Gas Compressors (Kobelco Screw Compressor) Instrumentation troubleshooting and maintenance of On-skid/ Off-skid valves, solenoids, feedback switches, Pressure and Temperature Switches, Bleed valve assembly, Fuel demand valve, Enclosure F&G System components function test, and Maintenance (Flame, Gas and Heat Detector, MAC, CO2 weight monitoring), Compressor Seal System Transmitters Calibration, Vibration Probe Testing and Gap Volt Adjustments, Process Side SDV and BDV Actuator Maintenance, ANTI-SURGE Valve’s Overhauling, Maintenance, Positioner Calibration & Valve Function Test HP Separator, LP Separator & IP Separator, Gas De-Hydration Unit, SRP and Water Treatment, DA Tower, Booster Pump, IG System, Metering Skid, Tank Gauging System, Boiler and Fresh Water Generator, Methanol Injection ( Well Preservation) Pumps, LER HVAC, Bilge Sep
- System
- Familiar with Subsea related HPU, Accumulator skid, Chemical Injection Instrumentation, Hydraulic System Operated SDV and Assist GE subsea engineer as and when required
- Follow up with PTW, PM and CM, Breakdown CM, Job Planning for SCE and Priority 1 (P1) jobs on Priority Basis to Achieve Monthly KPI Target
- Discussion of Job Details with work force during the Morning TBT Meetings, Hazards Involved in, Precautions to be taken while commencing the job as per TRA (Task Risk Assessment)
- Create and close work orders in MMS (AMOS) with History
- Check and Maintain Stock Inventory, Issue of correct spares against the W/O and create P.O in MMS for required Spares to maintain Stock Inventory
- Communication and Detail discussion with other departments for SIMOPS and Plan accordingly
- To participate in Maintenance kick off and closing meetings, If requires Communicate Vendor’s for Maintenance Support
PROCESS CONTROL SYSTEM TECHNICIAN ( GRADE:- 10)
SAUDI ARAMCO NORTHERN AREA OIL OPERATIONS
10.2014 - 05.2016
- Company Overview: (ABU ALI FACILITIES / ABU ALI ISLAND) FROM AL FALAK HAVING CAPACITY OF 240 MILLION BPD CRUDE OIL AND 30mmscf per day of GAS
- Routine Maintenance, Preventive & Break down Maintenance in GOSP PLANT: Plant Works on DCS Honeywell Experion C300, TRICONEX
- WOSEP PLANT: Plant Works on DCS Honeywell Experion C300, TRICONEX
- WATER INJECTION: Turbines designed by Siemens works on Siemens PCS 7 systems.(Outlet pressure 1500psi and line size 36”)
- HP/LPGASCOMPRESSOR: Compressors designed by Siemens works on Siemens Honeywell Experion C300, Triconex (Outlet pressure 340 PSI)
- BERRI OIL WELLS: Troubleshooting of Well Head ESD system designed by Halliburton, Test Inc
- (ABU ALI FACILITIES / ABU ALI ISLAND) FROM AL FALAK HAVING CAPACITY OF 240 MILLION BPD CRUDE OIL AND 30mmscf per day of GAS
- COMPLETED CERTIFICATION COURSE AND PASSED PERMIT RECEIVER TEST
- COMPLETED SELF CONTAINED BREATHING APPARATUS (SCBA) AND CONFINED SPACE RESCUE TRAINING
- H2S: THE INVISIBLE HAZARDS AND SAFETY TRAINING
- FIRST AID TRAINING FIRE AND SAFETY AWARENESS
Sr. Instrument Technician
VVF LTD., TALOJA
08.2011 - 10.2014
- Shift Routine Maintenance, Preventive & Break down Maintenance in Continuous Process having chemical background of Two nos
- Hydrogen Plant (Designed by Caloric & Linde), Hydrogenation process, Gas compressor unit (Outlet Pressure 250 bar), Nitrogen plant with PSA unit, Fatty Alcohol & Fatty Acid Distillation Plant, Splitting Tower, Loop reactor, Saponification & Pastillator Plant
- Installation & Commissioning of all Projects’ Instruments included Control Systems (Foxboro Invensys, Yokogawa Centum CS-3000, Allen Bradly C5)
Support Executive (Engg. Instrument)
DEEPAK Fertilizers AND PETROCHEMICALS LTD.
04.2011 - 08.2011
- Shift Routine Maintenance, Preventive & Break down Maintenance in Nitric Acid Plant: Plant having capacity of 780 Ton/day Works on DCS Delta V, Bently Nevada 3500, Micon, WoodWard Governer, ESD
- HDAN: Plant having capacity of 300 Ton/day Works on DCS Delta V
- Ammonium Nitrate Sol.n: 450 Ton/Day, Works on DCS Emerson Delta-V
- LDAN: Works on DCS Emerson Delta V & having Auto Bagging Machine designed by Statec Binder
- Bensulf: Works on DCS Emerson Delta V & having Auto Bagging Machine designed by Jasubhai
- Utility: High pressure Boiler having steam producing 42kg/cm2, 32kg/cm2
Instrument Technician
Reliance Life Sciences Rabale from Peniel Electrical
12.2010 - 03.2011
- Shift Routine Maintenance, Preventive & Breakdown Maintenance, Calibration in cGMP Plant 2 (Bioreactors, Fermentors, Homogenizers, Centrifuge, Chromatography Skids, Autoclaves) and Utilities (PW Generation, WFI Generation, Clean Steam Generation, RO) works on DCS (Emerson Delta V, FF and Profibus) and PLC
Instrument Technician
MRI CO.SAE., EGYPT
08.2010 - 12.2010
- Shift Routine Maintenance, Preventive & Break down Maintenance in Continuous Process having chemical background of Two nos
- Formalin Formaldehyde Plant, Glue Plant, Form urea plant, Air compressors, Boilers etc
Instrument Technician
NOCIL, THANE
05.2006 - 11.2006
- Shift Routine Maintenance, Preventive & Break down Maintenance in Batch Process having chemical background of Ammonia, H2S, Acids, Continuous Distillation Columns, Chlorination Plant, Pilot Plant, Sulpher Reaction, Chilling Plant
- Installation & Commissioning of all Projects’ Instruments included Control Systems (Allen Bradly)
Instrument Technician
SCHNECTEADY HERDILLIA LTD. JUHINAGAR
05.2006 - 11.2006
- Shift Routine Maintenance, Preventive & Break down Maintenance in Petrochemicals such as Phenol, Benzene, Acetone, Cumene etc
- Gases, Speciality chemicals, Boiler House etc
- Included Control Systems (HoneyWell TDC 3000)
Instrument Technician (Apprenticeship)
NOCIL, THANE
11.2004 - 11.2005
- Calibrate and Certify Instruments Using GE Druck DPI620 Genii, BIMAX
- Vibration Monitoring System Sensor testing, sensor installation and Gap adjustment of sensor
- (SYSTEM: - BENTLY NEVADA 3500 / 3300)
- Overhauling, Maintenance and Reassembling of Pneumatic Actuator and MOV
- (Make: - Rotork, Virgo, Prima etc.)
- Overhauling, maintenance & calibration of Control Valve
- (Make:-Dembla, Fisher, Samson, I/L, MIL, Valflo, Flowserve etc.)
- Calibrated different types of Pressure Transmitters
- (Make: - Rosemount, Yokogawa, ABB etc.)
- Calibrated different type of Level Transmitters such as DP Type, Extended diaphragm capillary type & Radar Type, Displacer Level Transmitter
- (Make: - Rosemount, Yokogawa, E & H, Krohne, Fisher DLC-3000, Chemtrols)
- Worked on various types of Flow Measuring Instruments such a DP Transmitter, Integral orifice meter, Mass Flow Meter & Vortex Flow Meters, Ultrasonic Flow Meter, Turbine Flow Meter
- (Make: - Rosemount, E & H, Yokogawa, Krohne)
- Configured & Calibrated Temperature transmitter (Emerson, E&H, Radix, Yokogawa)
- Familiar with HART communicator (Model: - TREX, 375 & 475), Standard source & measuring instruments such as Dead Weight Tester, Druck DPI-610, Druck DBC 650, Unomat TRX-1115, Fluke 707 loop calibrator and Fluke725 Multifunction Process Calibrator
- Tested Fire & Gas sensors, Smoke & Heat detectors
- (System: - TYCO, Detronics
- Transmitters / Sensors: - Simtronics and Detronics for Gas detection, Spectrex & Thorn Securities for Flame detection, TYCO and Thorn for Smoke & Heat detector)
- Configured & Calibrated Conductivity and pH meter (Yokogawa, Emerson)
- Calibrated CO, CO2, O2 and H2 Analyser (Servomax, Yokogawa, ABB)
- Engaged in GOSFERN Burner Management System and related Instruments like Flame scanner (IR & UV), Igniters Assembly
- Deck Crane Instrumentation like replacement of joysticks, Pay out and Pay-In limit Switches
Education
Ex. Competency -
COMPEx.
Mumbai 05-2022
N.C.T.V.T - 3Years full time
Industrial Training Institute
Mulund10.2002
S.S.C -
Secondary Certificate School
Mumbai03.2002
Skills
- Instrumentation
- Commissioning
- Calibration
- Preventive Maintenance
- Distributed Control System (DCS)
- Process Control
- Control Valves
- Loop Checking
- Transmitters
- Wiring Schematics
- P&ID Drawings
- Instrument Datasheets
- Emerson AMS Trex Device Communicator
- Hart 375 & 475 Field Communicator
- Loop Calibrators
- Multimeters
- Process Meters
- Maintenance and Repair of Instrumentation
- Risk Assessments
- Electronic Work Permit
- Electronic Control of Work System (ECOW)
- Root Cause Analysis
- Instrument Calibration
- Hydraulic systems
- Advanced troubleshooting
- Plant control systems troubleshooting
- Process control systems
- Writing maintenance reports
- Installation and maintenance
- Inspection and repair
- Corrective maintenance
- SCADA systems
- PLC programming
- Electrical schematics
Shutdownexperience
- FPSO N’GOMA, IGC A & B SEAL CHANGE, 07/20/21, 07/23/21
- FPSO N’GOMA, TOP SIDE TOTAL SHUT DOWN, 03/15/19, 03/23/19
- SAUDI ARAMCO, LP GAS COMPRESSOR CORE REPLACEMENT, 02/14/16, 02/28/16
- V.V.F. LTD., CATALYST CHANGEOVER, 10/01/14, 10/14/14
- V.V.F. LTD., CATALYST CHANGEOVER, 10/01/12, 10/14/12
Skypeid
mandarghate55
Indiancdcdetails
MUM 441829, 16ZL8656, 10/08/21, 10/07/31
Languages
- English
- Hindi
- Marathi
Trainingsandcourses
- OPITO approved BOSIET, 86905700261 2205866, 12/31/24
- CA-EBS 5903, 19959031207222254, 07/31/26
- Compex (Ex.01- Ex.04), 06/30/27
Personal Information
- Age: 37
- Passport Number: Z6141977
- Passport Date Of Issue: 08/25/21
- Passport Expiry Date: 08/24/31
- Notice Period: Maximum One Month
- Date of Birth: 05/05/87
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Timeline
Sr. Instrument Technician ( Petrofac -IJV)
FPSO KWAME NKURMAH MV-21 ( Tullow Oil )
07.2022 - Current
INSTRUMENT TECHNICIAN
FPSO N’GOMA MANAGED BY SBM OFFSHORE
06.2016 - 03.2022
PROCESS CONTROL SYSTEM TECHNICIAN ( GRADE:- 10)
SAUDI ARAMCO NORTHERN AREA OIL OPERATIONS
10.2014 - 05.2016
Sr. Instrument Technician
VVF LTD., TALOJA
08.2011 - 10.2014
Support Executive (Engg. Instrument)
DEEPAK Fertilizers AND PETROCHEMICALS LTD.
04.2011 - 08.2011
Instrument Technician
Reliance Life Sciences Rabale from Peniel Electrical
12.2010 - 03.2011
Instrument Technician
MRI CO.SAE., EGYPT
08.2010 - 12.2010
Instrument Technician
NOCIL, THANE
05.2006 - 11.2006
Instrument Technician
SCHNECTEADY HERDILLIA LTD. JUHINAGAR
05.2006 - 11.2006
Instrument Technician (Apprenticeship)
NOCIL, THANE
11.2004 - 11.2005
Ex. Competency -
COMPEx.
N.C.T.V.T - 3Years full time
Industrial Training Institute
S.S.C -
Secondary Certificate School
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